When you have an entire ecosystem working together, all constantly learning from AI and ML, it is going to increase the adoption. “We make our materials and handle the software. “We don’t just manufacture printers,” Manning said.
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In fused deposit modeling, there have been breakthroughs in non-planar printing, with software that enables the printing of curved lines, eliminates supports for overhangs and improves vertical strength. Electrostatic-discharge resins are enabling applications in electronics, damping elastomer resins in wearables and flame-retardant materials in transport and other industries.
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The tool holds Boeing’s 777x’s wing skin while it’s being machined and drilled.ģDP materials include an ever-growing variety of engineering thermoplastics and resins, composites, polymer powders and metal powders. To date, the largest 3DP product is a trim tool used by Boeing. Large-scale composite specialist Caracol is developing a near-net–shape metal wire arc AM system that uses metal wire feedstock and a robotic welding arm to create large structures or repair metal parts. Air Force, which will use multiple lasers to produce large-scale metal parts. SLM Solutions is building a laser-powder-bed–fusion system with a 1.5-meter Z-axis for the U.S. There have been significant developments in the large-format metal AM space, Hubs reports. The 3DP/AM universe is comprised of hardware (mostly printers), materials and software. “From there, you now have a digital repository of parts.” What’s new “Our software makes sure that slicing is accurate and simulates the part before you even print it to make sure tensile strength is there,” Manning said. A fully automated workflow enables lights-out 3D printing, with factories that require little to no human supervision. There is a growing number of software solutions that link and automate the various stages in the 3D-printing production chain.
“Factories will no longer have to go through storage every year to make sure you have the right parts in stock or, on the off chance you don’t have the part you need, sit around and wait,” Manning said. Slicing is the process of converting a 3D model into a set of instructions for the printer. And process automation is advancing print speed, quality and consistency through slicer optimization, smart-part orientation, batch layouts and post-processing, according to the Hubs report. Inventory no longer has to be stored and maintained in warehouses. Waste, from raw materials to cardboard boxes, is largely eliminated. Manufacturers also realize the cost and sustainability benefits of 3DP.
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